Fixed Stationery Type Flexo Printing with Folder Gluer Strapping Inline -- FFG Inline (Non-Stop Changing Order )

Product Description

Fixed Stationery Model Automatic Carton box Flexo Printing With Folder Gluer Strapping inline

Overall Performance
  • Design Speed : 350Pecs/Min
  • The electrical system adopts Full Germany Siemens high-Level system
  • Non-Stop Changing Printing-Plate Function, greatly reduce change printing-plate waiting time and no need stop machine.
  • Feeding System Adopt Servo Control Dual-Suction Feeding System
  • Printing Unit Full Vacuum Suction Transfer, Suction box, Printing Cylinder and Anilox roller all Independent Servo Controls.
  • Printing Unit Ceramic Anilox Roller with Doctor blade, Printing Quality high and Save Ink Consumption.
  • Slotting Unit Double Slotting Knife Structure, No limit of Max and Min Box Height Slotting.
Technical Parameters
Technical Specifications
Machine inner width: 2000 / 2400 / 2600 / 2800mm Running speed: 200-350 p / m
Printing size: 900 x 2000 / 1200 x 2400 mm Minimum box size: 300 x 800 mm
Printing colors: 3 / 4 / 5 / 6 colors optional Printing precision: ±0.5 mm
Printing plate thickness: 7.2mm Suitable paperboard: 2-12mm ( A/B/C/E Flute )
Max. Slotting depth: 650mm Die cutting thickness: 3-10 mm
Print roller axial adjustment: ±10 mm Lead edge feeder system: Servo Motor drive Feeding
Frequency converter: SIEMENS Germany Electrical parts: SIEMENS Germany
PLC: SIEMENS Germany Bearing: NSK Japan
Transmission Gear: 40 Cr Main frame thickness: 60-80mm
Machine Weight: 60 Tons Power consumption: 220 kw / h
Main Machine View
Detail View 1
Detail View 2
Certifications
Certification 1
Certification 2
Certification 3
Detailed Images & Subsections

Servo Control Feeding System

  • Servo motor drive each feeding rolls
  • Dust extraction device
  • Operation control switch (PLC computer control)
  • Automatic zero device
  • Phase adjustment mechanism by HMI screen and PLC
  • SIEMENS high class servo controller
Servo Control Feeding System
Internal Feed Mechanism
Internal Feed Roller Details

Printing Unit

  • Each group of printing rollers is driven by a 7KW GERMANY SIEMENS servo driver
  • Full Servo Drive No Gear transmission
  • Full Vacuum Suction transfer
  • Ceramic Anilox rolls with doctor blade
  • Non-Stop Changing order, machine can change each printing unit polymer in running condition
Printing Unit

Slotting Unit

  • Double blades design, using two 11KW GERMANY SIEMENS servo drives for independent drive
  • The pre pressing and creasing devices are driven by a 7KW GERMANY SIEMENS servo driver
  • Operation control by full computer control
  • All Pressure adjustment by computer control
Slotting Unit

Automatic Folding Gluing Section

  • Gluing unit (American VALCO glue spray system)
  • Precision finalizing guide roller system/rear segment adsorption belt transmission
  • High strength bridge arm, precision traverse guide system
Automatic Folding Gluing Section

Counter Ejecting Section

  • Three SIEMENS servo motors constitute the accurate counting function for stacking output at high speed
  • Pneumatic aid blank taking bar is able to make stacked blanks flat and neat
  • Pneumatic stacking unit ejects out the stacked blanks neatly
Counter Ejecting Section
Final Stacking Unit
Ejection Conveyor Detail
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Frequently Asked Questions (FAQ)
What is the design and running speed of this machine?
The machine features a design speed of up to 350 pieces per minute, with a normal running speed range between 200 and 350 pieces per minute.
What control and electrical systems are integrated into the machine?
The system utilizes a high-level German SIEMENS control and electrical system, including SIEMENS PLC, frequency converters, servo controllers, and servo drivers. Key bearings are sourced from NSK Japan.
Does the machine support non-stop plate changes?
Yes, the machine features a Non-Stop Changing Printing-Plate function, which allows operators to change the polymer printing plate on each printing unit while the machine is running, minimizing downtime.
What thicknesses and flute types of paperboard can this equipment process?
This equipment handles suitable paperboard thicknesses ranging from 2mm to 12mm, accommodating A, B, C, and E flute sizes.
How is the slotting height adjusted in the slotting unit?
Due to the advanced double-slotting knife structure controlled by independent German SIEMENS servo drives, there are no limitations on the maximum and minimum box height for slotting operations.
What gluing system does the automatic folder gluer employ?
The folding and gluing section is equipped with an American VALCO glue spray system for high-precision adhesive application.

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